How To Reserve The Key Spare Parts Of The Reducer To Be Reasonable?
Excessive inventory of key spare parts of the reducer can facilitate equipment maintenance and ensure the normal operation of the equipment, but it will also bring about a backlog of funds, while too little inventory can hardly ensure the normal operation of the equipment. How to find a balance between the two?
1. the role of the reducer stock spare parts
The function of the key spare parts of the stock reducer is to ensure the stable operation of the reducer equipment, that is, when the equipment fails, the necessary spare parts can be provided in time to ensure the smooth progress of the production task.
2. Classification of reducer spare parts
Reducer inventory spare parts are classified and managed according to imported spare parts and China spare parts. Among them, imported spare parts include emergency spare parts and common spare parts stored to prevent emergency accidents. The China spare parts include emergency spare parts and common spare parts reserved for emergency accident prevention. At the same time, it also includes spare parts remaining after expansion and technological transformation over the years.
3. Measures to control the inventory of reducer parts
3.1. Improve the quality of employees
(1) Strengthen the skill training of employees, so that employees fully understand the technical requirements, market prices and other related knowledge of the spare parts required by the reducer.
(2) Strengthen the inspection work and keep abreast of the equipment operation status. When equipment problems are found, the spare parts application plan can be reported in time, and the supplier can purchase spare parts as early as possible according to the actual situation. It is necessary to ensure on-time supply, while keeping the inventory quantity as low as possible and reducing the pressure on inventory costs.
(3) Workshop personnel should be familiar with the quantity of special spare parts and general spare parts used in the workshop in the factory warehouse. Avoid unnecessary increase in inventory due to blind submission of application plans.
3.2. Strengthen the classification and reuse management of reducer parts
(1) Due to the long purchase cycle of imported spare parts, it will take longer to install at the factory, which will not only seriously affect production, but also cause major losses. For this reason, China spare parts should be purchased as much as possible in response to this problem. After the implementation of localization, the price is not only low, but the purchase cycle is also short.
(2) The spare parts applied for by the workshop shall be monitored and evaluated throughout the entire process from reporting to use. Good ones will be rewarded and bad ones will be punished.
One is to classify the used spare parts according to the actual situation of each workshop, the purpose is to reduce the inventory of key spare parts in order to reduce the amount of capital occupied.
The second is to do a good job in repairing and reusing spare parts. The workshop should repair and reuse the spare parts that have been replaced and have use value to reduce inventory and purchase funds.
3.3. Develop management measures for reducer spare parts
The units required for the reducer spare parts must indicate the technical requirements when applying for the purchase of the reducer spare parts. Should include working conditions, parameters, composition, quality, material, life, qualification requirements, technical standards, delivery time, etc. The content must be correct, systematic and standardized.
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