How To Maintain Worm Gear Reducers,Worm Gearbox,Worm Gear box?
Daily basic maintenance
Improving daily basic maintenance and repair is the basic condition to ensure the normal operation of the worm gear reducer.
In the maintenance process, on the one hand, it is necessary to judge the sound and state of its operation to see if there is abnormal noise or abnormal jitter, and the temperature should also be monitored. Pay attention to whether there is a problem with the joint surface of the reducer or other problems; on the other hand, it is necessary to monitor the position of the upper and lower joint surfaces of the reducer to see if there is oil leakage. When checking, check the oil surface. The location is checked and supplemented regularly. During maintenance, some safety protection treatments or partial cleaning can be carried out. If the failure is large, repair management of the worn area is required, and the failure can be avoided by replacing the worm gear.
Develop a complete maintenance plan
The development of a complete maintenance plan is a key link to ensure the normal operation of any equipment, and the worm gear reducer is no exception. During the actual deceleration of the worm gear and worm, the relevant equipment management personnel should formulate and implement the night maintenance plan based on the specific operating conditions of the equipment, as well as the type and working environment of the equipment. Generally speaking, a small maintenance should be carried out in 3 to 5 months, and a major maintenance should be carried out in 6 to 12 months. After treatment, regular re-inspections should be carried out to investigate the effect of maintenance.
Minor repairs: tighten the loose bolts; check and replace the vulnerable parts on the coupling; eliminate oil leakage or grease loss, adjust the tooth surface clearance of the drive shaft; repair the safety protection device.
Intermediate repair: check, repair or replace worn driving gears or worms; check and replace rolling bearings and repair oil baffle plates; clean the shell, replace or refill grease; measure tooth surface meshing clearance, repair gear tooth surfaces and shafts.
Overhaul: check, repair or replace the driven gear or shaft; repair the worn bearing seat; repair and scrape the joint surface of the upper and lower housing or replace the housing.
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