Introduction Of Flender Reducer
1. Company profile
The German FLENDER Group is one of the largest professional transmission equipment manufacturers in the world. It was founded in 1899 and is headquartered in Bocholt, Germany. It has a hundred years of manufacturing experience. At present, FLENDER has more than 7,000 employees worldwide, with an annual output value of 1 billion Euros, 16 manufacturing plants worldwide, and a marketing network all over the world.
2. FLENDER product range
Various reducers, couplings, geared motors, motors, electrical control components, complete drive systems, etc., with power ranging from 0.09Kw to 20,000Kw.
3. Product application
FLENDER products are widely used in metallurgy, light industry, building materials, mining, electric power, chemical and environmental protection industries. Many technical experts and service engineers provide you with rapid and comprehensive technical consultation and perfect after-sales service.
4. FLENDER technical strength
FLENDER Germany has four processing plants in Germany, which produce high-power, medium-power, low-power and high-speed gearboxes. The four processing plants are located in central, eastern, southern Germany and Strasbourg, France. They are equipped with the world There are hundreds of first-class gear processing, box processing, gear tool processing equipment and testing instruments. There are gear shapers, milling machines and gear hobbing machines from Germany (LORENZ, SCHIESS), Klingenberg, Germany, and HOESCH spirals. The bevel gear cutting machine, which can process bevel gears up to one meter in diameter, is one of the world’s largest suppliers of three bevel gear gear pairs. There are 70 or 80 gear grinding machines in a series, from Klingebel, Germany ( Klingenberg), PFAUTER, HOFLER and other professional manufacturers. It can process straight and helical gears with a diameter of 2.5 to 3 meters. It has a complete set of testing instruments from Klingenberg, HOFLER, Denmark and B&K. Specifications of three-dimensional coordinate detectors It is 3.5 meters in length, 2 meters in width and 1.8 meters in height. The ZESS, MAAG, Klingenberg gear detectors of the German FLENDER factory can detect gears with a maximum diameter of 2.5 meters and a height of 4 meters. Flender has 70 or 80 heat treatment equipment, of which more than 30 A carburizing furnace has a diameter of up to 5 meters, a depth of 6 meters, and a carburizing layer depth of 5 mm.
Germany FLENDER has the world’s largest industrial gear assembly workshop, 450 meters long and 80 meters wide. The gear processing accuracy is announced as DIN standard 5~6, and it can actually reach 3~4.
The condition monitoring and expert systems developed by FLENDER for the power transmission industry are widely used in important equipment in various industries. This system can not only help users greatly increase the utilization rate of equipment, but also greatly reduce maintenance costs.
5. FLENDER product features
(1) FLENDER products have obtained ISO9001 certification.
(2) FLENDER products all adopt modular design and assembly, and the product forms are flexible and changeable, which can be applied to various design selections, which is conducive to large-scale production and shortening the delivery time.
(3) Gears, box bodies, and shafts are all designed for infinite life.
(4) The gear material is made of high-quality alloy carburizing and quenching, the tooth surface hardness is as high as HRC 60±2, all gears are double-sided grinding, and the tooth surface grinding accuracy is as high as 5-6. The forward and reverse rotation can achieve the same torque output.
(5) The use of computer repair technology to repair gears greatly improves the load-bearing capacity of the reducer.
(6) Design and manufacture using CAD/CAM to ensure the stability and interchangeability of quality.
(7) The finite element method is used to optimize the design of the cabinet. The box structure has good rigidity, sound absorption and shock absorption, which is easy to improve the strength of the shaft and the bearing capacity and life of the bearing.
(8) The bearing adopts world-famous brand products, such as SKF, FAG, with high reliability, and can be supported by bearing suppliers in China, so there is no worries about the future.
(9) The lubricating oil adopts world-renowned brands of lubricating oil, such as: Mobil, shell, etc., so that the gears are very well lubricated, and the lubricating oil has a long life. The oil change interval is 10,000 hours of operation or 3 years after arrival, reducing maintenance costs , Reduce the user’s operating costs.
(10) The output torque is greater than that of China and foreign competitors, and higher reliability and economy can be obtained.
(11) The KNOW-HOW sealing technology is adopted to completely solve the problems of sealing and oil leakage.
(12)Adopting advanced gear grinding technology and extremely large contact ratio (the meshing ratio in the long direction of the tooth reaches over 80%, and the meshing ratio in the high direction of the tooth reaches 55%), which ensures extremely low overall machine noise. Practical application has proved that the noise of FLENDER reducer is better than the noise standard of the German Industry Association.
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